Aluminium alloy cable trunking is a lightweight, non-magnetic cable-management solution for containing, protecting and organising power, control and data cables. The Sun manufactures aluminium trunking to project dimensions, thicknesses and drawings, including covers, joints and directional fittings.
1. What is aluminium cable trunking?
It is enclosed, box-shaped trunking fabricated from aluminium alloy sheet. Its low density makes the system substantially lighter than comparable steel trunking.
2. Why use aluminium?
Reduced system weight
It is useful where building load, ceiling supports, handling or installation weight matters.
Non-magnetic material
Aluminium is non-ferromagnetic and can suit telecommunications, electronics and technical applications. Overall electromagnetic performance still depends on the complete system design.
Naturally protective surface
Aluminium develops an oxide layer that provides protection in suitable environments.
Convenient fabrication
It can be cut, punched and formed to project drawings.
3. Suitable applications
Typical applications include data centres, telecommunications, electronics factories, technical areas, buildings with load limits and suitable outdoor installations. Outdoor, coastal and chemical environments require evaluation of alloy, finish and installation conditions.
4. Material and surface considerations
Natural aluminium or specified surface treatments may be used. Prevent galvanic corrosion: where aluminium contacts steel or copper in wet conditions, use isolators, compatible fasteners or another suitable separation method.
5. Technical specifications
| Item | Option |
|---|---|
| Product | Aluminium alloy cable trunking |
| Form | Enclosed trunking, optional cover |
| Standard length | 2.5 m/length |
| Width / height | To project requirement |
| Thickness | Selected by size, load and support spacing |
| Accessories | Bends, tees, crosses, joints and supports |
Common sizes include 100×50, 200×50, 100×100, 200×100, 300×100 and 400×100 mm; custom sizes are available.
6. Selecting thickness
Select thickness from trunking dimensions, cable weight, support spacing and type, route direction, future capacity, transport and installation. Heavy routes require a load and support-spacing design.
7. Comparison with other materials
| Material | Main characteristic |
|---|---|
| Aluminium alloy | Lightweight, non-magnetic, good corrosion resistance |
| Powder-coated steel | Colour options for dry indoor routes |
| Pre-galvanised steel | Economical indoor option |
| Hot-dip galvanised steel | Outdoor and more corrosive conditions |
| Stainless steel | Clean or demanding corrosion environments |
8. Manufacturing and inspection
The Sun follows cutting → punching → press forming → fitting fabrication → inspection → packing. Checks include dimensions, thickness, shape, holes, joints, accessories, surface condition, quantities and packing.
9. Transport, storage and installation
Protect the surface from impact, scratching and contact with dissimilar metals. Keep products dry and use suitable supports and isolation details during installation.
10. Quotation and made-to-order supply
Price depends on alloy, dimensions, thickness, cover, fittings, quantity, drawings and delivery location. Send W×H, thickness, length, accessories, quantity and drawings or a bill of quantities for a factory quotation.
11. Frequently asked questions
Where is it used?
Data centres, telecommunications, electronics, technical areas and projects requiring reduced weight.
Can it be used outdoors?
Yes in suitable conditions, subject to climate, salt, chemical exposure and connection details.
Does it cause electromagnetic interference?
Aluminium is non-magnetic; total EMC performance must be confirmed by the project design.
Can it carry heavy cables?
Yes, when dimensions, thickness and support spacing are designed for the load.
Why isolate it from steel or copper?
In wet conditions dissimilar-metal contact can cause galvanic corrosion.
12. Contact The Sun
Send project technical information for factory-direct advice and quotation.
